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industrial biography-第30章

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steady rut of the Society。  After serving an apprenticeship in his

native town; he was sent to Coalbrookdale on a mission of business;

where he became acquainted with the Darby family; and shortly after

married Hannah; the daughter of Abraham the second。  He then entered

upon the conduct of the iron and coal works at Ketley and Horsehay;

where he resided for six years; removing to Coalbrookdale in 1763; to

take charge of the works there; on the death of his father…in…law。



By the exertions and enterprise of the Darbys; the Coalbrookdale

Works had become greatly enlarged; giving remunerative employment to

a large and increasing population。  The firm had extended their

operations far beyond the boundaries of the Dale:  they had

established foundries at London; Bristol; and Liverpool; and agencies

at Newcastle and Truro for the disposal of steam…engines and other

iron machinery used in the deep mines of those districts。  Watt had

not yet perfected his steam…engine; but there was a considerable

demand for pumping…engines of Newcomen's construction; many of which

were made at the Coalbrookdale Works。  The increasing demand for iron

gave an impetus to coal…mining; which in its turn stimulated

inventors in their improvement of the power of the steam…engine; for

the coal could not be worked quickly and advantageously unless the

pits could be kept clear of water。  Thus one invention stimulates

another; and when the steam…engine had been perfected by Watt; and

enabled powerful…blowing apparatus to be worked by its agency; we

shall find that the production of iron by means of pit…coal being

rendered cheap and expeditious; soon became enormously increased。



We are informed that it was while Richard Reynolds had charge of the

Coalbrookdale works that a further important improvement was effected

in the manufacture of iron by pit…coal。  Up to this time the

conversion of crude or cast iron into malleable or bar iron had been

effected entirely by means of charcoal。  The process was carried on in

a fire called a finery; somewhat like that of a smith's forge; the

iron being exposed to the blast of powerful bellows; and in constant

contact with the fuel。  In the first process of fusing the ironstone;

coal had been used for some time with increasing success; but the

question arose; whether coal might not also be used with effect in

the second or refining stage。  Two of the foremen; named Cranege;

suggested to Mr。 Reynolds that this might be performed in what is

called a reverberatory furnace;*

 'footnote。。。

Reverberatory; so called because the flame or current of heated gases

from the fuel is caused to be reverberated or reflected down upon the

substance under operation before passing into the chimney。  It is

curious that Rovenson; in his Treatise of Metallica of 1613;

describes a reverberatory furnace in which iron was to be smelted by

pit…coal; though it does not appear that he succeeded in perfecting

his invention。  Dr。 Percy; in his excellent work on Metallurgy; thus

describes a reverberatory furnace:   〃It consists essentially of

three partsa fireplace at one end; a stack or chimney at the other;

and a bed between both on which the matter is heated。  The fireplace

is separated from the bed by a low partition wall called the

fire…bridge; and both are covered by an arched roof which rises from

the end wall of the fireplace and gradually dips toward the furthest

end of the bed connected with the stack。  On one or both sides of the

bed; or at the end near the stack; may be openings through which the

ore spread over the surface of the bed may be stirred about and

exposed to the action of the air。  The matter is heated in such a

furnace by flame; and is kept from contact with the solid fuel。  The

flame in its course from the fireplace to the stack is reflected

downwards or REVERBERATED on the matter beneath; whence the name

REVERBERATORY furnace。〃

 。。。'

in which the iron should not mix with the coal; but be heated solely

by the flame。  Mr。 Reynolds greatly doubted the feasibility of the

operation; but he authorized the Cranege; to make an experiment of

their process; the result of which will be found described in the

following extract of a letter from Mr。 Reynolds to Mr。 Thomas Goldney

of Bristol; dated 〃Coalbrookdale; 25th April; 1766 〃:  



。。。。  〃I come now to what I think a matter of very great consequence。

It is some time since Thos。 Cranege; who works at Bridgenorth Forge;

and his brother George; of the Dale; spoke to me about a notion they

had conceived of making bar iron without wood charcoal。  I told them;

consistent with the notion I had adopted in common with all others I

had conversed with; that I thought it impossible; because the

vegetable salts in the charcoal being an alkali acted as an absorbent

to the sulphur of the iron; which occasions the red…short quality of

the iron; and pit coal abounding with sulphur would increase it。  This

specious answer; which would probably have appeared conclusive to

most; and which indeed was what I really thought; was not so to them。

They replied that from the observations they had made; and repeated

conversations together; they were both firmly of opinion that the

alteration from the quality of pig iron into that of bar iron was

effected merely by heat; and if I would give them leave; they would

make a trial some day。  I consented; but; I confess; without any great

expectation of their success; and so the matter rested some weeks;

when it happening that some repairs had to be done at Bridgenorth;

Thomas came up to the Dale; and; with his brother; made a trial in

Thos。 Tilly's air…furnace with such success as I thought would

justify the erection of a small air…furnace at the Forge for the more

perfectly ascertaining the merit of the invention。  This was

accordingly done; and a trial of it has been made this week; and the

success has surpassed the most sanguine expectations。  The iron put

into the furnace was old Bushes; which thou knowest are always made

of hard iron; and the iron drawn out is the toughest I ever saw。  A

bar 1 1/4 inch square; when broke; appears to have very little cold

short in it。  I look upon it as one of the most important discoveries

ever made; and take the liberty of recommending thee and earnestly

requesting thou wouldst take out a patent for it immediately。。。。  The

specification of the invention will be comprised in a few words; as

it will only set forth that a reverberatory furnace being built of a

proper construction; the pig or cast iron is put into it; and without

the addition of anything else than common raw pit coal; is converted

into good malleable iron; and; being taken red…hot from the

reverberatory furnace to the forge hammer; is drawn out into bars of

various shapes and sizes; according to the will of the workmen。〃



Mr。 Reynolds's advice was implicitly followed。  A patent was secured

in the name of the brothers Cranege; dated the 17th June; 1766
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